What are the most important CNC tools?
Discover the characteristics of the main CNC tools and how they differ in accordance with the type of machining operation to be carried out. Choose the efficiency of Wirutex tools.
When carrying out precision machining operations on wood and composite materials, choosing the right CNC cutters is essential to achieving optimal results. Using the wrong tools can compromise quality, efficiency and productivity.
This can lead to imperfect finishes, extended processing times, and extra costs for replacement or maintenance of machinery and tools. Although CNC (Computer Numerical Control) technology has revolutionised the industrial manufacturing industry, choosing the right tools is essential to fully exploiting its potential.
In this article, we will analyse the main categories of CNC tools, taking a look at how these differ based on the type of machining operation being carried out. We will also examine the advantages of Wirutex tools.
CNC cutters are distinguished by the type of machining operation they are designed to perform, and on the basis of the material used for the cutting edge: tungsten carbide (HW) and polycrystalline diamond (PCD).
Tools made from the former material are perfect for applications requiring speed and flexibility, offering excellent cutting quality on less abrasive materials such as solid wood and panels.
PCD cutters, meanwhile, have an exceptionally long life and are ideal for machining operations that require high resistance to wear, for abrasive materials such as MDF, laminates and composite materials.
There are also CNC cutters with specific geometries for making particular cuts:
- Cutters with straight cutting edge: suitable for making grooves, boring and contouring;
- Spiral/helical cutters: ideal for contouring, sizing and profiling;
- Profiled cutters: used for complex machining and grooves;
- Levelling cutters: useful for finishing large surfaces.
Each type differs in terms of technical characteristics, including the number of cutting edges, the coating material and the cutting angle, which affect performance in relation to the materials being processed. Understanding which CNC cutter to use requires technical expertise and in-depth knowledge of the manufacturing process.
An incorrect choice can lead to poor results, tool breakage and wasted material. As such, understanding the differences between the various types of CNC tools and choosing the right one is essential to achieving high-quality machining results.
Wirutex CNC tools are the result of years of research and development, designed to meet the operational needs of professionals in every sector.
Each cutter is made from the highest quality materials, such as polycrystalline diamond and tungsten carbide, to ensure superior performance in terms of precision, durability and finish.
The comprehensive range of Wirutex CNC cutters covers every machining requirements. Among the PCD cutters, there are solutions for contouring, boring, sectioning, grooving, profiling, joints and rebates, as well as nesting.
Wirutex solid tungsten carbide and tungsten carbide cutters, on the other hand, are designed for contouring, sizing and profiling, especially wooden panels.
Each tool, therefore, is developed to meet specific needs, ensuring rapid, defect-free processing. Additionally, the focus on the design of these solutions translates into a reduction in machine downtime and a longer life of the cutters: an essential aspect for those working in the industrial sector.
These advantages result in increased productivity, reduced operating costs and consistent quality in terms of machining output. Choosing Wirutex means focusing on reliability and innovation, to maintain the competitiveness of your company on the market.
Modern CNC milling requires continuous optimisation in order to meet precision and productivity requirements, and to deal with new materials and increasingly complex processes.
For this reason, tools with advanced geometries and innovative coatings have been developed, which enable companies to work faster and with greater precision.
The improvement of the cutter characteristics is also accompanied by the refinement of the CNC machine operating parameters. For example, AI algorithms enable the data collected during previous machining operations to be analysed, in order to adjust the cutting speed, feed speed and depth in real time, maximising efficiency.
Tools designed to last longer and optimised machining systems reduce waste, meeting the B2B industry’s demand for sustainable solutions.
In conclusion, modern CNC milling requires a balance to be found between advanced technologies, operator expertise and high-quality tools, such as those from Wirutex. This is the only way to achieve optimal performance and respond to the challenges posed by the market.
